Archive for May, 2010

Caring For Your Power Tools

In the fast-paced world that we live in today, power and air-driven tool maintenance doesn’t seem high on our priority list. However, tools are an expensive investment and every one of us wants a power or pneumatic tool to work properly and safely when we pick it up to use it. The best way to ensure this is to perform regular maintenance and cleaning. There are some simple routine maintenance, cleaning, storage and proper usage tips that anyone can understand and perform. They all take only ten minutes or less.

The first thing that most people ignore with a new tool is the operating and care instructions. Right out of the box, if the care instructions are ignored, your new power or air tool is destined to have a decreased life. Improper usage can also doom your tool to an early rest in the junk-pile. There are some parts of a pneumatic tool that need proper oiling, or lubrication, while some components of an electrically driven tool need to be kept free of dust and debris. Keep the care instructions information in a binder, or protect it with plastic and put it in a place you will remember. When it comes time to access the information, perhaps even years from that point, you will be glad you did.

Power tools such as drills, drill presses, power screwdrivers and rotary tools require little maintenance. Keep them clean and store in a clean, dry area where they have some protection. Keep dust and debris away from areas where electricity flows, and protect them from the elements. Check the electrical cord, switches and connectors periodically for damage. Ensure proper tightening of chucks and bits. If the tool has been provided with a case, use it for storage.

Other power tools like tablesaws, bandsaws, mitersaws, sanders and the like all require special attention for their maintenance. This is because the very nature of the tool involves a cutting or abrasive action. These cutting and abrasion surfaces wear out and must be replaced periodically, but it goes deeper than that. Flattening tool surfaces, keeping sawdust and/or resin buildup away from integral components, checking electrical and/or electronic components for any sustained damage, wheel and bearings function and proper lubrication are all important to proper operation and life of the tool.

Air tools are generally piston-driven and they require lubrication. It is a simple operation; just add a few drops of pneumatic oil into the air intake coupling. If you are using your air driven tool every day, it doesn’t hurt to oil it daily. Keep a good tight seal to avoid loss of pressure on components by using tape on threaded surfaces. In addition, clean or replace filters, as needed depending on usage of the tool. Remember to protect your tools from moisture and extreme heat and cold. Exposure to moisture can cause corrosion on bare metal surfaces and extreme temperatures can do damage in many ways. Finally, use your tools as they are intended. Most tools are made for specific jobs and when they are subject to stress they weren’t designed for, they will likely fail.

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Purchasing An Air Compressor Falls Under Three General Areas

Compressors fall into three general areas; Small portable units like the Porter-Cable “Job Boss” often with one pancake or two small storage tanks, Mid-size units like Campbell-Hausfield, which normally have wheels, and large compressors have fixed bases for shops and industrial sites. In terms of capacities, smaller units start around 1.5 horse and larger unites can exceed 6 horse power motors. The pumps themselves are either oil-less or oil-lubricated and the pumps are one or two cylinder and singe of two-stage compressors …. and this last statement is the reason most wood workers don’t have an air compressor, because they sound complicated.

Some of the useful terms that you should know about when looking for a compressor include: PSI – Pounds per square inch, CFM – Cubic feet per minute, Duty Cycle – is the amount of time a compressor can run compared to the amount of rest time (storage tank) over a 30 minute period … such as it can operate for 10 minutes, then rest for 20 without creating significant head wear, Single Stage – is where the compression piston compresses all the air in one stroke, Two Stage – is where there are two pistons that work together to compress the air. (Generally a two stage requires less horse power, and produces less heat).

As a rule, the types of tools that are harder on air volumes are those which run continuously like sanders, and grinders and cutters. Tools that require less cycling are tools that run intermittently like nailers, staplers and in some cases drills or even sprayers.

If you are planning on running some continuous tools like sanders, buffers, grinders and so on you will want to consider something in the mid-size or even large shop size of compressors like. In a case like this you should probably  have a 25 gallon storage tank and around a 4 horse rating like a Makita or Craftsman. You will probably be looking at a 220 Volt version as well.

If you are planning on using a number of tools, some of them continuous draw, like grinders, sanders and buffers, you will want to consider a large fixed base compressor like Campbell – Hausfeld or Ingersoll-Rand. These will have around 6 horsepower and a storage tank of 50 gallons or more.

If you are a hobbyist woodworker, who is looking for a nailer or stapler, one of the small portable compressors is probably ideal. Manufacturers like Porter-Cable or Delta will work fine.

The real trick to buying a compressor is to know ahead of time what you are going to use it for and what the air-tool rating is in PSI and  CFM. This will give you a better indication the duty cycle you will need. But this isn’t end all either, because your need to look CLOSELY at the air tools you are considering because the same tool an vary widely in the amount of compressed air it will consume. For example a series of six inch random-orbital sanders have cfm differences of of 8 to 24. That’s huge, and it means the difference between buying a mid-size compressor or large fixed compressor. It pays to examine the tools you will be using and select the appropriate ones.

A compressor and associated air powered tools can be a real time saver, even for the hobbyist’s work shop. In many cases a simple brad nailer is almost like having a second set of hands around in assembling and gluing projects together. The other consideration in selecting a compressor is, what other uses will you find for it? For example if you do select one of the portable units, it is conceivable that you can carry this around to odd jobs, in the house, for friends or other areas. This is less of an option of the mid-size and out of the question for the large units … but then the portables will not likely be suitable for sander/buffers … SO … in the end you will have to make that tough decision, but what ever you do, make sure you make sure get a nice selection of tools designed for your compressor. It will make your woodworking more fun, quicker and even more enjoyable than it is now.

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Understanding the Different Attributes of Air Compressors

While it is easy to assume that all air compressors are created equally, they come in many different varieties and are uniquely suited to their specific purposes. They are simple machines designed to pump the air from one place to another and compress its volume. Once the gas has been stored, it can easily be used to inflate an object, for propulsion, or to provide energy.

Most home handymen use their air compressors to power simple hand tools or to inflate tires. Since they are made for a variety of uses, home compressors come in all shapes and sizes. One can find almost every combination of capacity, PSI capability, and power at their local hardware store.

Capacity

Compressors that store gas for future use have a limited area in which to place air or a capacity. Some inflators simply pull air from an intake vent and pump it through into a nozzle. This is ideal for filling up tires and other objects that need air, but they do not store and pressurize air. Compressors that store air have a tank. The size of the tank is usually measured in gallons.

It may be unclear initially why capacity is a factor to consider, but depending out what the compressor is used for, it can make a big difference. A large capacity air compressor is useful for powering large air tools for a long amount of time. For instance, an industrial nail gun uses air pressure to force the nails into wood. If the gun needs a lot of pressure and is used frequently, the air pressure in the tank drops with each use. The higher the capacity, the longer the tool can be used before the tank must be allowed to refill.

Pounds per Square Inch or PSI

A PSI measurement is the force at which air compressors release air. This is a representation of the amount of pressure the air being pumped out of the tank is exerting on something. Most air-powered tools have PSI rating. Many consumer tools use a rating of about 90 PSI. Most commercial compressors achieve this quite easily.

As the pressure in the tank drops, the PSI also drops. If the rate at which the air comes out of the machine becomes too low, the tool will stop working. This usually means that the air was depleted faster than it could be replaced and compressed.

Cubic Feet per Minute

Cubic feet per minute is another measurement for the rate at which the air leaves a device. This method uses time as a metric, so it reveals that amount of air that is passing through the valve rather than its pressure.

Many tools have both a PSI and CFM rating. Devices like sanders and spray guns require constant pressure. They not only need a certain PSI, but also a CFM that is constant. This is necessary for the tool to run smoothly for an extended period of time.

Horsepower

Horsepower is one way to estimate how much power an engine will produce. The amount of hp it is capable of producing is not the best indicator of an engine. In a device like an air compressor, design has much more to do with the performance of the machine. However, larger compressors require a larger hp motor to keep the tank filled.

Steps for finding the right air compressor

There are many different kinds of air compressors on the market. Consumers may find the choices overwhelming, but there are many uses for compressed air. Carefully consider the following before choosing a new compressor.


 


What is it for? Tank-less compressors are fine for inflating pools and bike tires, but air tools will require something with capacity.
How long is the job? Jobs that will require a full day of constant use, like reshingling a roof, may require a bigger capacity compressor. Hanging Christmas lights should only require a few gallons of air.
Check PSI and CFM on all air tools. It would be disappointing to find out that the compressor will not run them properly.
Evaluate long-term needs. It may be better to rent a compressor for a large job instead of buying a giant one that will never be used.
Buy the proper valve connectors. The compressor is useless unless it can be connected to other machines.

The right air compressor can help with thousands of tasks around the home. They can provide access to a wide range of powerful tools and aid in inflating everything from tires to pools.

Brain Jenkins is a freelance writer who writes about products for the home and workplace such as a Portable Air Compressor

Tool and Equipment Rental: Companies and Tips

Sometimes, the job you like to do in the garden is just too big for tools you have on your hand. There are many rental stores you could go to for borrowing garden tools.

Tool and Equipment Rental Companies

Bill’s Tool Rental, Inc
This company provides for contractors in Southern Colorado with quality rental equipments, safety and construction supplies. The company has a large selection of rental equipment, many with photographs, descriptions and specifications. From propane and shovel to large wheel loaders, the company guarantees top supplies, equipment and the great consumer service you can get.

It has 3 headquarters in Downtown, East and North Colorado Springs, Colorado. The company is open from Monday to Saturday, from 7:00 am to 6:00 pm, and Sunday from 7:00 am to 5:00 pm.

Airtool Equipment Rental, Inc.
This company is broad experience on equipment rental and sales. The company offers electric, hydraulic, pneumatic and manual tools for industrial contractor. The company also purchases used and surplus equipments and tools.

It has expert team that will assist you and find the best choice to suit in your needs. The company also has solution for every client’s needs. The complete address of this company is #6824 Long Drive Houston, Texas. For more information regarding their equipment call them at (713) 641-3434 or fax them at (713) 641-3444. The company is open from Monday to Friday from 7:00 am to 5:00 pm.

Jim’s Air Tool and Equipment Rental of Calvert, Inc
This company is serving the Southern Maryland region with quality equipment and most extensive inventories and service found in the industry. The company offers EMGLO compressor, straw blower, and pneumatics as well as power washer. It also has a wide selection of disposable items from restaurants to residential use.

The company offers party supplies and rental such as table and chairs, hotdog steamer, cotton candy machines and slushy machine. The company’s complete address is #470 Solomon’s Island Road, Maryland. For more information call them at (410) 257-3003 or fax them at (301) 855-9039.

You could be guided by several tips on renting a garden tool. Try going to Home Depot for your first inquiries. Home Depot also beat the competitor’s prices by 10 percent on comparable garden equipment. Rent a garden tool by hour, week, day or month.

Rent a smaller garden tool and equipment from your local garden nursery or center. A local store usually rent anything from roto tiller to a hoe. Ask at the casher or consumer service desk.

Listen carefully on instructions about how to properly use it. There are numerous garden tools look easy or you can be familiar with the equipment in general but not in the name brand you are renting. Find out how to clean it, refuel it and use it as well as other useful tips from a rental person. It also prevents you from incurring extra charges should you accidentally break it.

Order the tools you need early or in advance. Many people rent tools every Saturday and Sunday because they only have time to do the jobs on weekends. Thus, the tools are more in demand. This could make the project difficult to complete without needed tools. Call a week before and arrange to rent a tool for specific times and dates. Come early on the morning to take the tool if they not take reservation.

Ask the store if there other fuel, equipment and safety gear needed to operate the garden tool you are renting. If the garden tool needs fuel, ask staff what type and where to get it and if the garden tool sprits up debris, ask what kind of clothes or glasses to be wear.

For more information on Tool Equipment Rental and Tools.Please visit our website. http://www.toolequipmentrental.biz/ & http://www.toolequipmentrental.biz/tools.html

Automotive tools and accessories – For easy tool storage

Most of us could use all the storage space we can lay our hands on. We could be a common man, an automotive buff, a carpenter, or a handyman; but irrespective of our level of expertise and proficiency in handling tools – automotive or otherwise, we would always appreciate more storage space for our tools and gadgets. More often than not, we tend to accumulate our tools in the family garage; however, the disadvantage of this temporary solution is that sooner or later the garage might get cluttered and disorganized. A better alternative would be to use automotive tools that come with facilitating features for storage as well. With automotive tools, tool storage is easy and hassle free.

Speaking of automotive tools, the first name that comes to mind is the carport. The costs are not exorbitant and one does not have to depend on professionals to get the same installed. After you have installed it, you can move out the items that need protection from the elements but do not need complete coverage. These could be anything from, garden mulch, grass seed bags, bags of ice melting compounds, and driveway sands, to leaf rakes and shovels. Once you store these items, you would find more space for the more useful tools such as saws, and drills.

The next step for easy tool storage is to build a shelf, a cabinet, or a work bench in your garage. You can move over the cans of motor oil that you bought in bulk because of discounts or cans of paint to the carports and free up your storage space. In this way, the cheap carports are making an important contribution to the storage of automotive tools.

Automotive tools are special machinery and garage equipment that help us to deal with the failures in our cars and automobiles. There are different types of automotive tools currently in the market; these include hand tools such as oil filter wrenches, and torque sockets to air tools, gear pullers, creepers, and more. Currently, one would find trends in the market oriented towards efficient storage of automotive tools. High end tool storage equipment to cater to the storage requirements of the automotive industry is doing the rounds in the market.

Automotive tools need to be stored well to avoid clutter in the garages and warehouses. For effective tool storage, several initiatives are in the process of being implemented. The increasing use of the carport can be taken as a case in point. Low on costs and easy to install, the carports can be used to store away cans of motor oil, paint, and other sundry items and make room for the more “in-use” tools, such as saws and drills.

Handsontools is your one source for automotive tools and equipment supplies including auto tools, tool storage cabinets and tool organizer.

Where to Find Air Compressor Gloucester Specialists

As a power source, it will not interfere with electrical equipment, such as operating theatres in hospitals. It is also used in construction, wood processing, chemicals industries, plus agriculture, forestry, mining and steel mills & foundries.

Air compressed equipment includes handheld air tools, production machinery, and goods for paint spraying and blast cleaning.

How would you find a reliable air compressor Gloucester specialist then? They should be able to meet the business and individual needs of their clients, whether they may be industrial or dentistry air compressor requirements.

Efficient air specialists ensure dental equipment and systems are fully functioning. The cleanliness and quality of compressed air is essential when working with members of the general public.

Equipment malfunction is often attributed to poor quality compressed air, which maximises the risk of patients coming into contact with contaminated air. Dry, filtered and clean air dentistry compressors are a legal requirement within the hospital, orthodontic and operating theatre environment, as legislated by the NHS.

A decent outfit of air compressor Gloucester will assess the quality of compressed air and vacuum equipment performance, which will help to identify: the Oxygen, Carbon Dioxide and Carbon Monoxide content, lubricant content, odour and taste and also liquid and water. This test should also investigate the flow rate of any vacuum technology.

They should be able to supply new and used air compressors and receivers, filtration equipment, condensate management systems and pneumatic control panels, valves and fittings.

When looking to contract air specialists and compressor suppliers, clients should consider whether or not twenty-four hour emergency breakdown service and out-of-hours maintenance is available. Also, will they offer temporary plant supply, to ensure minimal disruption to operations and minimise the risk of losing business.

Your supplier should also be a registered member of the British Compressed Air Society, as they benefit from the latest training and knowledge base and also so that clients have the peace of mind that their work is being undertaken to all relevant legislation and regulations.

Content Writer for Creare Web Design Specialists.

A look into compressed air filter

Industrial filters are widely being used and applied in different areas in manufacturing and machineries today. One of the most well known and most important is its application in compressed air filtration. Compressed air filter is widely being use in removing solid contaminants on liquids like water and oil. Selecting the most reliable filter is a must.

The proper selection and use of compressed air filter will let you avoid a lot of short and long term issues with your compressed air equipment and even the whole system itself and save you considerably in equipment failure hassle and component replacement budget. It may even extend the life expectancy of the system itself; this only means more profit and fewer headaches.

Any change in pressure like an increase in a pressure drop is indication that the filter element is working properly entrapping contaminants and preventing it from entering the compressed air current. Sometimes a decrease on the pressure drop will be noticed, don’t panic this only means that the filter element could be dirty and it needs to be checked and cleaned before it clogs the system.

Clogged compressed air filter element will cause a short on air supply because it’s chocking the air supply. The system is experiencing a decrease on the pressure drop. These symptoms will cause your air tool or application not to get enough air and air pressure. Just check the element, if it’s a metal element chances are it is a cleanable filter, if not you might need to replace it.

Joe Shemoe invites you to learn more about Fluitek a world leader on providing high quality industrial filter. For over 25 years, Fluitek has been helping customers with their every filtration need. From helping the occasional small-item shopper to supplying large factory floors, we’ve covered some ground over the years to learn exactly what our customers are looking for.

Simple Steps For Maintaining Power Tools

Heed these helpful pointers to keep your tools performing at their best:

Each tool should be blown out, wiped down, and properly oiled. Maintenance is the foremost key to keeping your tools in optimal working condition. Before we get started, please note: it is fairly common for contractors and other professional craftsmen to leave their tools to weather the, well – weather, on their own. We highly recommend that tool-users keep their equipment in a dry and temperate environment whenever possible. No man would like to lay tossed in the back of a truck in the storms, and snow, and freezing rain – your tools don’t either. That said, please remember these tips – and keep your tools running smooth and accurate.

 

Your power tools – especially your screw guns, grinders, and sanders need to be blown out after every use. The tool’s vents, chuck, and generally any other opening on the tool require special attention when blowing out. It would truly surprise you to know how much debris is found in tools that don’t get properly cleaned. This debris clogs internal mechanisms limiting- even quiting- the tool’s performance entirely. It is so crucial to keep your tools clean and to blow them out with every use – it will make a world of difference in your tool’s performance. Do it!

 

Wiping your tools down is truly as simple as wiping them down. Although simple, this step is vitally important in keeping your tools running at their best.

 

Oiling your (pneumatic air) tools is another crucial step. The “one drop” rule is generally the most effective method of oiling pneumatic guns. Simply plop one drop of oil into the end of your gun (before use) for every 3,000 nails shot. In other words, just “one drop” of oil for every 3,000 nails. Be weary of over-oiling! Over-oiling creates a sludgy, sloppy build-up that causes the gun to stick and perform poorly. Under-oiling is another common misstep that causes the tool’s o-rings to dry-up and crack. Under-oiling also creates a metal upon metal friction within the gun that can cause additional internal breakage.. An expensive fix for just missing a drop of oil.. Just remember: “One drop every 3,000 shots,” and your gun should stay smooth and precise.

 

Please, periodically (and routinely) top off the oil in your air compressor as well. The more you use your compressor, the more you need to check and refill the oil. Secondly, it is hugely important to drain the compressor’s tank after every use. If the tank goes undrained for even a short amount of time, it can cause irreparable rust damage to the tool.

 

It is easy to forget to maintain our power tools, but in following these few – and simple – upkeep steps, your tools will be much happier to work for you. Preventative maintenance is vital to the longevity and positive, powerful performance of your tools.

As a student at the University of Utah, Mallory Kramer is currently earning a degree in Englinsh. Three years ago she joined M&M Tool and Machinery adding to their over 150 years combined experience; there, she specializes in tool parts and web communications. For over 60 years M&M Tool has provided professional service to the tool industry with parts, sales, and service to professional level woodworking products, tools, and machinery.

How To Feel Like A Champ With A Champion Air Compressor

Air compressors are used in a variety of industries for a variety of applications. With time, these are replacing the conventional tools in industries like agriculture, aviation, bio fuels, business equipment, chemical industry, construction, dry cleaning, electric power, electronics, food & beverage, iron & steel and many more. Different models are offered to accomplish different tasks in different industries.

As per a majority of compressor reviews, the units from this organization are definitely one of the most commonly used in the world. Most individuals and organizations prefer them as compared to other choices. This is further aided by the fact that these are easily available no matter in which part of the country you reside. Champion air compressors boast of more than 800 dealers across the country that have the capability to install, maintain and repair your air compressor. This ensures that once the customer decides to buy or repair one of these units, help is always nearby.

The main advantage of an air compressor that drives air tools is its reliability and dependability. The overall quality of a unit or machine is always a combination of the quality of internal parts used, the technology applied and the testing procedures followed. A number of organizations try to get parts at as low a price as possible so as to maximize the profit margin. This is, however, not the case with Champion as the company prides in using only the best of internal parts for the construction of its air compressors. Over the years, the organization has gone on to be one of the leaders as far as use of technology is concerned. Moreover, each and every unit undergoes stringent quality checks prior to shipping to the dealers or customers. All these factors combine to ensure that the units that are available to the customers are of top quality.

The best part is that these are available both as oil lubricated and oil free options Hence customers can select the one that is best suited to his or her needs. If the need is for prolonged operation then you should go for an oil lubricated unit but if the main concern is to eliminate any chances of contamination due to mixing of compressed air and oil then it makes more sense to go for an oil free option.

Any customer who uses a Champion air compressor rarely uses a unit from some other organization. The complete reliability and powerful delivery of these units make the person operating the unit feel like a champion as he or she feels that any job can be accomplished by the use of these units with relative ease. A vast variety of types and sizes of these units are available in the market to take care off the needs of various industries and individual preferences.

For reviews on Champion air compressors including their popular Centurion II Reciprocating Air Cooled Air Compressor model check out our site at aircompressoranalysis.com

Top 12 Compressed Air Safety Guidelines

With the use of compressed air, industry today does everything from running huge equipment to powering simple air tools. Compressed air is a valuable tool but can also be very dangerous when used in an unsafe manner. If you work with Compressed Air…be sure that you follow these safety guidelines:

1. Never apply compressed air to the skin or direct it at a person. Even air at a pressure of 15 psig can cause serious injury. Never use a compressed air hose to clean dirt or dust from your clothing or body.

2.
When using compressed air for cleaning purposes, ensure pressure does not exceed 30 psig (per OSHA regulations). Always use goggles or a face shield over approved safety glasses for this application.

3.
Wear ear protection. Exposure to excessive noise can damage hearing. Noise reducing mufflers can be fitted to machines to lessen the noise health hazard.

4.
Never crimp, couple, or uncouple pressurized hose. Shut off valves and bleed down pressure before making any hose connections.

5.
Use heavy duty clamps and fittings made especially for compressed air hose. Use only the correct type and size of hose end fittings and connections.

6.
Never use frayed, damaged or deteriorated hoses. Always store hoses properly and away from heat sources or direct sunlight. A hose failure can cause serious injury. Hose Reels can decrease your chances of injury, as well as help hoses last longer.

7.
When blowing compressed air through a hose or air line, ensure that the open end is held securely. A free end can whip and can cause injury. Open the supply air valve carefully and ensure that any ejected particles will be restrained. A blocked hose can become a dangerous “compressed air gun.”

8.
Make sure all hoses exceeding 1/2 inch ID have a safety device at the source of supply or branch line to reduce the pressure in case of hose failure (per OSHA regulations).

9.
Do not use air directly from a compressor for breathing purposes unless the system has been specifically designed for such purpose and suitable breathing air filters and regulators are in place.

10.
Isolating valves should be of the self venting type and designed to be locking in the “off” position so that air pressure cannot be applied accidentally while the machine is being worked on.

11.
Never alter or install an A.S.M.E. safety relief valve that has a higher PSIG rating than the pressure vessel rating to which it is installed.

12.
Only pressure vessels built to a national or international standard should be used for air receivers.

OSHA says…Section 5(a)(1) of the OSH Act, often referred to as the General Duty Clause, requires employers to “furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees”. Section 5(a)(2) requires employers to “comply with occupational safety and health standards promulgated under this Act”.

Tommy McGuire
Owner of McGuire Air Compressors, Inc.
“Real People with Real Air Compressor Experience”
Tommy McGuire has owned McGuire Air Compressors, located in a 10,000
square foot facility in the heart of Piedmont NC, since 1981. His knowledge of air
compressor systems & related equipment is extensive.
www.industrialaircompressors.biz